Corrosion Control Engineering

Advanced cathodic protection design and corrosion analysis for buried metallic structures and pipelines.

Service Overview

E&S Grounding Solutions delivers cutting-edge corrosion analysis and cathodic protection design services that go far beyond traditional empirical methods. Our advanced computational capabilities address complex real-world scientific and engineering corrosion challenges with unmatched accuracy and realism.

Corrosion-related life-safety exposure represents a $48–70 billion annual expense in North America. According to a 2016 analysis by Johns Manville and NACE, corrosion costs the United States approximately $1.1 trillion annually — a 298.6% increase in nominal terms, escalating 3.5 times faster than inflation. Implementing proper cathodic protection requires an investment of less than 1% of overall costs and can yield a return on investment as high as 1:35.

E&S utilizes state-of-the-art tools including CorrCAD for precise analysis, complex multi-layer soil structure modeling, and polarization curve integration to deliver customized solutions that optimize performance and minimize costs.

Key Benefits

  • 15–30% reduction in required anodes compared to conventional design
  • 20–40% extended system lifecycles through optimized protection
  • 10–25% lower power consumption for impressed current systems
  • Unique stray current analysis for HVDC and rail systems
  • Comprehensive onshore and offshore protection strategies
  • Regulatory compliance documentation and support

Ready to discuss your project?

+1 310-318-7151

Our Process

1

Site Assessment

Evaluation of existing infrastructure, soil conditions, and corrosion risk factors.

2

Soil & Electrochemical Analysis

Multi-layer soil modeling and polarization curve integration for accurate analysis.

3

Cathodic Protection Design

ICCP or GACP/SACP system designed and optimized using CorrCAD software.

4

Stray Current Analysis

HVDC electrode interference and DC rail traction system effects analyzed and mitigated.

5

Report & Compliance

Comprehensive report with design specifications, compliance documentation, and lifecycle projections.

Standards & Codes

NACE SP0169NACE SP0572NFPA 70 (NEC)IEEE 80

Industries Served

Pipeline SystemsIndustrial FacilitiesWater & WastewaterTransportationStorage TanksPower GenerationOffshore PlatformsMarine Terminals

Request a Corrosion Analysis

Contact our team of licensed engineers to discuss your project requirements and receive a customized proposal.

Schedule a Free Consultation

Our expert engineers are ready to help you solve your most complex grounding, bonding, and lightning protection challenges.